Oil and gas rigs – circular economy

By Daniel Epstein

Featured image of Post: Oil and gas rigs – circular economy
Above photo by: Steven Straiton. Licensed under Creative Commons.

Useful Simple Projects are working with the Great Recovery and Zero Waste Scotland (ZWS) to explore the value the circular economy could bring to a number of industries in Scotland. Our first report, the North Sea Oil and Gas Rig Decommissioning and Re-use Opportunity Report,  was published last week, looking at the potential to reuse Oil and Gas assets in the North Sea to stimulate economic development and address major environmental issues.

Over the next 25 years it is estimated that the cost to decommission oil and gas assets from the North Sea will cost £46bn. The costs for decommissioning are currently running at about £1.8bn a year, and this is forecast to continue into the next decade and beyond. 50% of these assets are coming from the UK sector of the North Sea. According to the UK Oil and Gas UK Decommissioning Insight Report , this represents over 470,000 tonnes of topside, substructure and subsea installation. Currently up to 98% of these materials by weight are recycled into raw materials outside the UK and only a fraction of the material is recovered for reuse.

The Circular Economy Evidence Building Programme report on Oil and Gas suggests that decommissioning could recover far more material and improve the value of could achieve by diverting components and material into reuse streams.

Some of the reasons that more material is not recovered for re-use are outlined below:

  • An understandably risk adverse culture within the sector
  • A preference to buy new
  • Concern that Health and Safety would be compromised
  • The bespoke nature of each rig
  • The enhanced performance of new equipment and obsolescence of older components, parts and systems
  • Concerns about warranties and insurance
  • Lack of capacity in Scotland to handle and process large rigs
  • The difficulty in getting information about products or condition surveys of materials on rigs

One potential way to avoid many of these barriers is to reuse components and materials in other industries. The very high quality of the products being specified on rigs, coupled with the intensive inspection and maintenance regime, means that many of the materials could potentially be reused in a wide range of sectors, including chemicals, agriculture, construction, utility and infrastructure provision, off shore wind generation etc.

Useful Simple Projects and the Great Recovery brought together 13 experts from industry to look at potential reuse of 24 products that are typically used on Oil and Gas assets. The experts identified 186 different ways those materials could potentially be reused across 12 different industrial sectors.

The study further identified that to unlock the potential the following steps would be required:

  • A pre-decommissioning audit of each asset to understand the range, quantity and condition of the materials being decommissioned. Access to this information would allow brokers and material handling companies a chance to assess the potential market for the components and in some cases pre-sell them.
  • New decommissioning techniques that will allow more of the asset to be landed in smaller ports the UK. Ideally an industrial park should be developed specifically to accept and recondition the wide range of materials that are suitable for reuse.
  • Detailed assessment of all the materials is required once the materials are landed.
  • Bringing together facilities and the skill to decontaminate check and repurpose a wide range of components.
  • Testing and certification systems would need to be established or brought together before products and components could be resold.
  • New markets need to be opened up in the different sectors both in the UK and overseas.

In order to move this project forward, a more detailed assessment of the quantity and quality of materials coming from the assets needs to be undertaken. In addition, potential markets need to be tested to understand the likely demand for components, and to assess what different markets are willing to pay.

This assessment would provide the evidence that the Department for Energy and Climate Change (DECC) and others need in order to set more challenging reuse targets. Without this type of legislative driver it is difficult to see how the Oil and Gas companies will be encouraged find ways to invest in circular economy solutions that could potentially create new jobs, skills and enterprise in Scotland and reduce the carbon emissions associated with decommissioning.

We are currently helping ZWS investigate how the circular economy concepts can be used in the Fish, Beer, Whisky and Farming industries. We have been developing a series of ideas for how Orkney could use bio-economy principles to reduce its reliance on the expensive import of livestock feed and fertiliser, by making use of whisky, beer and other waste. We are also looking at options for using sewage and other farm wastes, which are costly to dispose of, to generate heat, power, fertiliser and fibre.

Our work with ZWS has been fascinating and very engaging. We firmly believe that circular economy principles offer enormous potential in both these sectors but it challenges the technical approaches that have been adopted to waste and resource management as well as the way in which costs and value are shared across the supply chain and how wider social and environmental costs and benefits are appraised.

Successful adoption of circular economy principles will require new business partnerships, new ways to share whole life costs and revenue, new systems approaches to resource utilisation that are potentially disruptive in a risk averse environment, and a willingness to test new technologies and industrial processes in a risk averse environment.

You can find out more about our Circular Economy services here.

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